< img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=26111338921830424&ev=PageView&noscript=1" /> Tesa 63610 Double-Sided PE Foam Tape | 1mm Outdoor Mounting Tape for Solar Frames & Profiles

Tesa 63610 Double-Sided PE Foam Tape | 1mm Outdoor Mounting Tape for Solar Frames & Profiles

Overview

Tesa 63610 is a 1,000 μm (1 mm) double-sided PE foam tape designed for reliable mounting applications. It consists of a highly conformable PE foam backing and a tackified acrylic adhesive, providing a combination of strong ultimate adhesion, flexibility and high foam compressibility. Designed for both indoor and outdoor mounting, tesa 63610 offers very good UV aging resistance, water resistance and weathering performance. It is particularly suitable for solar module frame mounting, trims and profiles, and general-purpose mounting applications.

Features

  • 1,000 μm / 1 mm total thickness
  • Double-sided PE foam tape
  • Tackified acrylic adhesive
  • Black/white color options
  • Highly conformable PE foam backing
  • High inner strength
  • High ultimate adhesion level
  • Good foam compression rate
  • Suitable for outdoor applications
  • Very good UV aging resistance
  • Very good humidity resistance
  • Water-resistant performance
  • Suitable for automatic and manual application
  • Suitable for solar module frame assembly
  • Suitable for trims and profile mounting
  • Available with different liner options
  • Suitable for custom slitting and die-cut converting

Category:

Benefits

  • Reliable permanent mounting: High ultimate adhesion supports dependable mounting performance.
  • Outdoor suitability: Designed for applications exposed to UV, water and weathering.
  • Excellent conformability: The PE foam core adapts well to uneven and slightly irregular surfaces.
  • High compression rate: The foam can compress effectively during assembly, supporting solar module frame mounting.
  • Flexible application: Suitable for both manual and automatic assembly processes.
  • Versatile mounting: Suitable for trims, profiles and general mounting applications.
  • Good material compatibility: Provides measurable adhesion to substrates including ABS, aluminum, PC, PET, PVC and steel.
  • Custom converting: Suitable for slitting, strips and precision die-cut components.

Technical Specifications

Property Tesa 63610
Product Type Double-Sided PE Foam Tape
Adhesive Type Tackified Acrylic
Backing / Carrier PE Foam
Total Thickness 1,000 μm / 1.0 mm
Color Black / White
Elongation at Break 180%
Tensile Strength 8 N/cm
Tack Medium
Static Shear at 23°C Medium
Static Shear at 40°C Medium
Static Shear at 70°C Medium
Short-Term Temperature Resistance 80°C
Long-Term Temperature Resistance 80°C
UV Aging Resistance Very Good
Humidity Resistance Very Good
Softener Resistance Medium

Adhesion values:

Substrate Initial Adhesion After 14 Days
ABS 8 N/cm 11 N/cm
Aluminum 8 N/cm 11 N/cm
PC 8 N/cm 11 N/cm
PE 0.9 N/cm 1.5 N/cm
PET 8 N/cm 11 N/cm
PP 0.9 N/cm 1.5 N/cm
PS 8 N/cm 11 N/cm
PVC 6 N/cm 11 N/cm
Steel 11 N/cm 11 N/cm

Tesa identifies these as representative/average values rather than specifications.

Applications

  • Solar module frame mounting
  • Solar panel frame assembly
  • Mounting of trims and profiles
  • Decorative profile mounting
  • General-purpose mounting
  • Industrial component mounting
  • Plastic component mounting
  • Metal-to-plastic mounting
  • Panel and enclosure mounting
  • Interior component mounting
  • Outdoor component mounting
  • Sign and display mounting
  • General assembly applications

The strongest application keyword for this product is solar module frame mounting, which is specifically identified by tesa.

Compatible Materials

Based on tesa’s published adhesion data, tesa 63610 has been tested on:

  • ABS
  • Aluminum
  • Polycarbonate (PC)
  • PE
  • PET
  • PP
  • Polystyrene (PS)
  • PVC
  • Steel

It can therefore be considered for applications involving:

  • Plastic components
  • Metal components
  • Solar module frames
  • Aluminum profiles
  • PVC profiles
  • PET components
  • Decorative trims
  • Industrial profiles
  • Mixed-material assemblies

Important: Adhesion performance varies significantly by substrate and surface condition. In particular, the published values for PP and PE are substantially lower than those for steel, ABS, aluminum, PC, PET, PS and PVC, so application-specific testing is recommended.

Industries

  • Solar Energy / Photovoltaics
  • Renewable Energy
  • Automotive
  • Building & Construction
  • Electrical & Electronics
  • Appliances
  • Furniture
  • Sign & Display
  • Industrial Equipment
  • General Manufacturing
  • Profile & Trim Manufacturing
  • Plastic Component Manufacturing

Why Choose

  • 1 mm PE foam construction provides good conformability and cushioning.
  • Tackified acrylic adhesive provides reliable mounting performance.
  • Outdoor suitable with very good UV aging and humidity resistance.
  • Solar-frame focused performance makes it particularly relevant to photovoltaic module assembly.
  • High foam compressibility helps accommodate assembly tolerances.
  • Manual and automatic application supports different production processes.
  • Black/white color options provide flexibility for different component designs.
  • Yousan converting capability: slitting, laminating, kiss cutting and precision die-cutting can be customized according to drawings and application requirements.

tesa also states that 63610 is recognized by UL as a photovoltaic polymeric material (QIHE2), and that TÜV Rheinland testing confirmed long-term adhesion performance after IEC 61215 climate tests and 85°C temperature resistance.

Installation Guide

  1. Clean the substrates

    Remove dust, oil, grease, moisture and other contaminants.
  2. Check the surfaces

    Ensure that the bonding surfaces are dry, smooth enough for the application and free from release agents.
  3. Prepare the tape

    Slit or die-cut tesa 63610 to the required width or shape.
  4. Apply the first side

    Remove the liner and apply the tape evenly without stretching it.
  5. Apply pressure

    Press the tape firmly across the entire bonding area to achieve good surface contact.
  6. Remove the remaining liner

    Avoid touching or contaminating the exposed adhesive.
  7. Position the second substrate

    Align the component carefully before applying it to the tape.
  8. Apply final pressure

    Press the assembly uniformly to ensure full adhesive contact.
  9. Allow adhesion to develop

    Avoid excessive mechanical loading immediately after assembly whenever possible.

Storage

  • Store in the original packaging.
  • Keep in a clean and dry environment.
  • Protect from direct sunlight.
  • Avoid excessive heat and moisture during storage.
  • Keep the adhesive surface protected from dust and contamination.
  • Store rolls in a stable position to avoid deformation.
  • Follow the latest tesa storage recommendations for the applicable product version.

FAQ

1. What is tesa 63610?

Tesa 63610 is a 1 mm double-sided PE foam tape with a tackified acrylic adhesive.

2. What is the thickness of tesa 63610?

The total thickness is 1,000 μm (1.0 mm).

3. Is tesa 63610 suitable for outdoor applications?

Yes. tesa describes it as fully suitable for outdoor applications, with UV, water and aging resistance.

4. Is tesa 63610 suitable for solar panels?

Yes. One of its specifically listed applications is mounting solar module frames. Its high foam compression rate also supports solar module assembly.

5. Can tesa 63610 be used for trims and profiles?

Yes. Mounting trims and profiles is one of the product’s specified application fields.

6. What is the temperature resistance?

The current technical information lists 80°C for both long-term and short-term temperature resistance.

7. Is tesa 63610 waterproof?

It is designed for outdoor applications and has very good humidity resistance, with water resistance stated by tesa. However, “waterproof” should not be interpreted as a universal guarantee for every application or joint design.

8. Can tesa 63610 bond PP and PE?

Yes, adhesion data is available for both PP and PE. However, the published adhesion values are lower than those for many other tested substrates, so application testing is recommended.

9. Can tesa 63610 be die-cut?

It can be converted into custom strips, pads and die-cut shapes depending on the required dimensions and production process.

10. Can Yousan provide custom converting?

Yes. Yousan can provide slitting, laminating, kiss cutting and precision die-cutting for customized tesa 63610 components.


Downloads

Available upon request:

Please contact our sales team if you require the latest technical documentation.

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