Benefits
- Reliable Bonding: Provides secure adhesion on a variety of substrates.
- High Initial Tack: Supports quick positioning and initial bonding during assembly.
- Good Shear Resistance: Helps maintain bonding stability under shear loads.
- Thin Construction: The 100 μm structure is suitable for applications requiring a relatively thin adhesive layer.
- Versatile Converting: Can be processed through slitting, laminating and custom die-cutting.
- Material Compatibility: Suitable for selected paper, film, foam, textile and decorative material applications after testing.
Technical Specifications
| Property | Typical Value |
|---|---|
| Product | Tesa 4960 |
| Product Type | Double-sided non-woven tape |
| Adhesive Type | Acrylic |
| Backing Material | Non-woven |
| Tape Color | Transparent / translucent |
| Total Thickness | 100 μm |
| Liner Type | Glassine |
| Liner Color | Brown |
| Initial Tack | Very high / high, depending on product information version |
| Shear Resistance | Good |
| Ageing Resistance | Good |
| Application Temperature | Confirm according to the latest TDS and application conditions |
Technical note: The values above are typical or descriptive product data and should not be used as a formal specification. Adhesion, temperature resistance and substrate compatibility should be confirmed using the applicable product datasheet.
Applications
Paper and Film Splicing
- Paper web splicing
- Cardboard splicing
- Film web splicing
- Liner and flute splicing in corrugated board production
- Converting process material joining
Lamination
- Foam lamination
- Textile lamination
- Felt lamination
- Decorative material lamination
- Self-adhesive surface production
- Photo and poster lamination
Mounting and Assembly
- Lightweight sign mounting
- Nameplate mounting
- Decorative article assembly
- Cover and panel mounting
- Industrial adhesive component production
The exact application suitability depends on the substrate, surface condition, bonding load and environmental requirements.
Compatible Materials
Tesa 4960 can be evaluated for bonding or laminating the following materials:
- Paper and cardboard
- Films
- Foam materials
- Felt
- Textiles
- Leather
- Plastic components
- Decorative materials
- Posters and photographs
- Selected metal and painted surfaces
Substrate compatibility should be tested before mass production, particularly for low-surface-energy plastics, textured materials and flexible substrates.
Industries
- Printing and Paper Converting
- Corrugated Board Manufacturing
- Packaging
- Advertising and Display
- Textile and Leather Processing
- Foam and Felt Lamination
- Furniture and Interior Decoration
- Industrial Assembly
- Label and Decorative Product Manufacturing
- Adhesive Component Converting
Why Choose Yousan?
Yousan provides adhesive tape converting and customized processing services for industrial applications.
Our capabilities include:
- Custom tape slitting
- Roll-to-roll laminating
- Kiss cutting
- Precision die-cutting
- Custom adhesive shapes
- Material lamination
- OEM and ODM converting
- Application-specific tape evaluation
We can support customers in reviewing tape construction, dimensions, liner selection and converting requirements for different industrial applications.
Note: Yousan should not be described as an authorized tesa distributor unless the relevant authorization has been verified.
Installation Guide
1. Surface Preparation
- Ensure the bonding surfaces are clean, dry and free from dust, oil and release agents.
- Remove loose particles and contaminants.
- Test the compatibility of the adhesive with the substrate.
2. Tape Application
- Cut the tape to the required length or shape.
- Apply the tape evenly to one substrate.
- Use consistent pressure to improve contact.
- Avoid touching the exposed adhesive surface.
3. Bonding
- Remove the liner carefully.
- Align the second substrate accurately.
- Apply firm and uniform pressure.
- Allow sufficient bonding time before applying significant loads.
4. Production Validation
For industrial production, evaluate:
- Peel adhesion
- Shear resistance
- Initial tack
- Temperature resistance
- Humidity resistance
- Ageing performance
- Substrate compatibility
Storage
- Store in the original packaging.
- Keep the product in a clean and dry environment.
- Protect from direct sunlight and excessive heat.
- Avoid high humidity and contamination.
- Follow the storage conditions and shelf-life requirements stated in the latest tesa product documentation.
FAQ
1. What is tesa 4960?
Tesa 4960 is a 100 μm double-sided non-woven adhesive tape with an acrylic adhesive system and a brown glassine liner.
2. Is tesa 4960 suitable for foam lamination?
It can be evaluated for foam lamination and other material bonding applications. Foam type, surface structure and bonding requirements should be tested before production.
3. Can tesa 4960 be used for paper splicing?
Yes. The official product information lists paper, cardboard, film and other material splicing applications, including corrugated board production.
4. Is tesa 4960 a high-temperature tape?
It has an adhesive formulation designed for ageing and temperature resistance. However, it should not be marketed as a high-temperature tape without confirming the required temperature performance in the current TDS.
5. Can tesa 4960 be die-cut?
Yes, double-sided non-woven tape constructions can generally be considered for slitting, laminating and die-cutting. Actual processing performance depends on the tape, liner, shape and production requirements.
6. Can Yousan provide a tesa 4960 equivalent?
Yousan can review suitable adhesive tape constructions based on the required thickness, adhesive performance, substrate, application and converting requirements. Equivalence must be confirmed through technical comparison and application testing.
7. Is tesa 4960 suitable for plastic bonding?
It may be suitable for selected plastic substrates. Adhesion testing is recommended, especially for PP, PE, TPO and other low-surface-energy plastics.
8. What is the thickness of tesa 4960?
The official product page specifies a total thickness of 100 μm.
Downloads
Available upon request:
- Tesa 4960 Technical Data Sheet (TDS)
- Safety Data Sheet (SDS)
- Product Brochure
- Precision Die-Cutting Capability Guide
Please contact our sales team if you require the latest technical documentation.







