< img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=26111338921830424&ev=PageView&noscript=1" /> Tesa® 4959 Double-Sided Non-Woven Tape | 0.1mm Acrylic Adhesive Tape

Tesa 4959 Double-Sided Non-Woven Tape | 0.1mm Acrylic Adhesive Tape

Overview

Tesa 4959 is a 100 μm double-sided non-woven adhesive tape featuring a tackified acrylic adhesive with high initial tack, good peel adhesion, and reliable bonding performance. Designed for mounting and splicing applications, tesa 4959 offers good adhesion to various substrates, including selected low-surface-energy materials. Its flexible non-woven backing provides excellent conformability, making the tape suitable for bonding applications involving difficult three-dimensional shapes. The tape is also designed for selected long-term applications, with good chemical and humidity resistance, very good UV ageing resistance, and resistance to plasticizers.

Features

  • Double-sided non-woven adhesive tape
  • Tackified acrylic adhesive
  • Translucent tape construction
  • Total thickness of approximately 100 μm
  • High initial tack and peel adhesion
  • Very good tack
  • Good adhesion to various substrates
  • Suitable for selected low-surface-energy materials
  • Highly conformable non-woven backing
  • Good shear strength
  • Very good UV ageing resistance
  • Very good humidity resistance
  • Good chemical resistance
  • Largely resistant to plasticizers
  • Suitable for mounting and splicing applications
  • Good converting and die-cutting properties
  • Available with different liner options, depending on product version

Benefits

High Initial Tack

Tesa 4959 provides high initial tack, supporting efficient bonding during assembly and mounting applications.

Reliable Long-Term Bonding

The tackified acrylic adhesive is designed for long-term applications and provides good peel adhesion and shear performance under suitable conditions.

Conformability for Complex Shapes

The non-woven backing allows the tape to conform to difficult three-dimensional shapes, supporting selected component mounting and bonding applications.

Suitable for Various Substrates

The tape can be evaluated for bonding materials such as plastics, metals, paper, films, and other compatible substrates.

Resistance to Environmental Factors

Tesa 4959 offers very good UV ageing and humidity resistance, as well as good chemical resistance. Its performance should be validated under the actual application conditions.

Efficient Converting

The tape offers good converting and die-cutting properties, making it suitable for customized widths, shapes, and adhesive components.

Technical Specifications

The following data represents typical values and should not be used as guaranteed product specifications.

Property Typical Value
Product Tesa 4959
Adhesive Type Tackified acrylic
Backing Material Non-woven
Tape Type Double-sided adhesive tape
Color Translucent
Total Thickness 100 μm / 3.9 mil
Liner Type Paper
Standard Liner Color Brown
Liner Thickness Approximately 71 μm
Elongation at Break 2%
Tensile Strength 8 N/cm
Tack Very good
Static Shear Resistance at 23°C Good
Static Shear Resistance at 40°C Medium
UV Ageing Resistance Very good
Humidity Resistance Very good
Chemical Resistance Good
Minimum Temperature Resistance -40°C
Long-Term Temperature Resistance 80°C
Short-Term Temperature Resistance 200°C

Adhesion Values

Typical adhesion values are shown below:

Substrate Initial Adhesion Adhesion After 14 Days
Steel 8 N/cm 8.5 N/cm
Aluminum 7.5 N/cm 8 N/cm
ABS 7.5 N/cm 9 N/cm
PC 9.5 N/cm 14 N/cm
PE 4 N/cm 4.5 N/cm
PET 7 N/cm 7.5 N/cm
PP 5.5 N/cm 6.5 N/cm
PS 8.5 N/cm 9 N/cm
PVC 6.5 N/cm 14 N/cm

Adhesion values can vary according to substrate type, surface condition, application pressure, temperature, and testing method.

Liner Variants

Depending on the product version, available liner options include:

  • PV0: Brown glassine paper, approximately 69–71 μm
  • PV6: Red MOPP film, approximately 80 μm
  • PV36: Double-linered brown glassine paper

The available liner construction should be confirmed according to the required product version and application.

Applications

Sign and Nameplate Mounting

Tesa 4959 can be evaluated for mounting:

  • Industrial signs
  • Nameplates
  • Identification labels
  • Covers
  • Decorative components
  • Lightweight mounting parts

Automotive Door Lining

The product is specified for mounting door linings in the automotive industry.

Potential considerations include:

  • Door lining attachment
  • Plastic interior components
  • Decorative interior materials
  • Flexible lining materials
  • Component positioning

The actual substrate combination, temperature exposure, and long-term adhesion requirements should be tested before production approval.

Plastic Bag and Dispatch Bag Mounting

Tesa 4959 can be used for selected bonding applications involving:

  • Plastic bags
  • Dispatch bags
  • Flexible packaging components
  • Paper and plastic combinations

The suitability of the tape depends on the material type, surface treatment, and required bond strength.

Paper and Film Web Splicing

The tape is designed for splicing paper and film webs.

Potential applications include:

  • Paper web splicing
  • Film web splicing
  • Roll-to-roll converting
  • Web joining
  • Industrial material processing

The appropriate liner and application method should be selected according to the converting process.

Poster and Display Mounting

The tape can be evaluated for mounting:

  • Posters
  • Printed materials
  • Display materials
  • Promotional graphics
  • Lightweight decorative surfaces

The substrate surface and removal requirements should be considered before use.

Custom Adhesive Component Assembly

Tesa 4959 may be suitable for selected customized adhesive components, including:

  • Die-cut mounting parts
  • Adhesive strips
  • Custom-shaped bonding components
  • Laminated adhesive constructions
  • Precision-cut industrial parts

Compatible Materials

Tesa 4959 can be evaluated for bonding the following materials:

Plastics

  • ABS
  • Polycarbonate (PC)
  • Polyethylene (PE)
  • Polypropylene (PP)
  • Polystyrene (PS)
  • PVC

Metals

  • Steel
  • Aluminum
  • Other compatible metal surfaces

Films

  • PET films
  • Plastic films
  • Selected coated films
  • Flexible packaging films

Paper-Based Materials

  • Paper
  • Paperboard
  • Printed paper
  • Posters
  • Paper webs

Automotive Interior Materials

  • Plastic door lining components
  • Selected interior trim materials
  • Decorative films
  • Flexible lining materials

Substrate compatibility depends on surface energy, texture, cleanliness, plasticizer content, coating, and environmental conditions. Testing on the actual materials is recommended.

Industries

Tesa 4959 can be considered for selected applications in the following industries:

  • Automotive manufacturing
  • Automotive interior assembly
  • Paper and printing
  • Flexible packaging
  • Plastic product manufacturing
  • Signage and display
  • Industrial converting
  • Furniture and interior decoration
  • Electronics and appliance assembly
  • General industrial manufacturing

Application suitability must be assessed according to the specific bonding requirements and operating conditions.

Why Choose Yousan?

Yousan New Materials provides adhesive tape sourcing support and precision converting services for industrial bonding applications.

Our capabilities include:

  • Adhesive tape sourcing
  • Precision slitting
  • Laminating
  • Kiss-cutting
  • Precision die-cutting
  • Custom widths and roll lengths
  • Customized adhesive components
  • OEM and ODM project support

For tesa 4959-related projects, Yousan can support customers in evaluating suitable tape formats, dimensions, liner options, and converting requirements.

Customers are encouraged to provide the substrate type, application, required dimensions, quantity, and performance requirements for further evaluation.

Installation Guide

1. Prepare the Bonding Surface

Clean and dry the bonding surfaces. Remove dust, oil, grease, release agents, and other contaminants.

2. Check Substrate Compatibility

Test the tape on the actual materials before production. Particular attention should be given to low-surface-energy plastics, textured surfaces, and plasticized materials.

3. Cut or Convert the Tape

Cut the tape to the required size or use a customized die-cut shape when appropriate.

4. Apply the Tape

Apply the tape evenly to the first substrate. Use firm and uniform pressure to improve adhesive contact.

5. Remove the Liner

Remove the liner carefully without touching or contaminating the exposed adhesive surface.

6. Bond the Second Substrate

Align the second material accurately and apply sufficient pressure across the complete bonding area.

7. Allow Adhesion to Develop

Allow sufficient time for the adhesive bond to develop before applying significant loads. The required time depends on the materials, temperature, pressure, and application conditions.

Important Application Notes

  • Do not apply the tape to contaminated or wet surfaces.
  • Conduct compatibility testing before mass production.
  • Do not interpret short-term temperature resistance as continuous operating temperature.
  • For critical applications, conduct peel, shear, ageing, and environmental testing.
  • For roll applications, suitable dispensing equipment may improve application consistency.

Storage

For optimal product performance:

  • Store the tape in its original packaging.
  • Keep it in a clean and dry environment.
  • Protect the tape from direct sunlight.
  • Avoid excessive heat and humidity.
  • Prevent contamination and dust exposure.
  • Avoid pressure or deformation of the roll edges.
  • Follow the latest manufacturer storage and shelf-life recommendations.

Storage conditions can affect adhesive performance, liner release, and product usability.

FAQ

What is tesa 4959?

Tesa 4959 is a 100 μm double-sided non-woven adhesive tape with a tackified acrylic adhesive, designed for mounting and splicing applications.

What is the backing material of tesa 4959?

The backing material is non-woven. This construction provides flexibility and conformability for selected bonding applications.

What is the thickness of tesa 4959?

The standard total tape thickness is approximately 100 μm, excluding the liner.

Is tesa 4959 suitable for automotive applications?

Yes. The product is specified for mounting door linings in the automotive industry. Application suitability should be confirmed through testing using the actual materials and operating conditions.

Can tesa 4959 bond low-surface-energy materials?

Tesa 4959 is designed to provide good bonding strength, including on selected low-surface-energy materials. Actual performance depends on the specific substrate and surface condition.

Is tesa 4959 suitable for paper and film splicing?

Yes. Paper and film web splicing are listed application fields for tesa 4959.

Is tesa 4959 suitable for die-cutting?

Yes. The product is described as having good converting and die-cutting properties. The final die-cut design should be evaluated according to the tape, liner, equipment, and tolerance requirements.

Is tesa 4959 a high-temperature tape?

Tesa 4959 has a reported short-term temperature resistance of up to 200°C and a long-term temperature resistance of approximately 80°C. It should not be classified as a continuous high-temperature tape without application-specific validation.

Is tesa 4959 suitable for medical applications?

A tesa document concerning skin contact for tesa 4959 and tesa 4962 is available. However, medical suitability depends on the intended use, contact conditions, product version, and applicable regulatory requirements. The available documentation should be reviewed before making any medical application claims.

Can Yousan provide tesa 4959?

Yousan can support product sourcing and customized converting inquiries. Product availability, supply channel, authenticity, and commercial terms should be confirmed for each project.

Can Yousan customize tesa 4959?

Depending on the project, customized slitting, laminating, kiss-cutting, and die-cutting may be evaluated. Please provide the required width, length, shape, liner, quantity, and tolerance.


Downloads

Available upon request:

Please contact our sales team if you require the latest technical documentation.

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