Benefits
- Reliable mounting: Provides dependable bonding for suitable substrates.
- Flexible construction: PE foam conforms to slightly uneven surfaces.
- Gap compensation: Helps accommodate minor gaps between mating components.
- Cushioning: Provides a resilient interface between bonded components.
- Clean appearance: Black foam is suitable for dark-colored components and assemblies.
- Efficient assembly: Double-sided adhesive construction can reduce the need for mechanical fasteners in suitable applications.
- Custom converting: Can be slit, rewound, laminated, or die-cut for specific assembly requirements.
Technical Specifications
| Property | 3M™ 4496 Black |
|---|---|
| Product Type | Double Coated PE Foam Tape |
| Foam Carrier | Polyethylene (PE) Foam |
| Color | Black |
| Adhesive | Pressure-Sensitive Adhesive |
| Construction | Double Coated |
| Primary Functions | Mounting, bonding, sealing, cushioning |
| Form | Roll / Converted Parts |
| Converting | Slitting, rewinding, laminating, die-cutting |
| Thickness | 1.57mm |
| Width | According to roll specification / customizable |
| Length | According to roll specification |
| Temperature Resistance | Refer to current 3M™ technical data |
Technical note: Exact thickness, adhesive properties, liner construction, temperature resistance, adhesion values, and other numerical specifications should be verified against the latest 3M™ 4496 Black TDS for the specific configuration.
Applications
- General component mounting
- Panel mounting
- Trim and profile attachment
- Nameplate mounting
- Sign and display mounting
- Decorative component mounting
- Appliance assembly
- Furniture assembly
- Industrial component bonding
- Lightweight component mounting
- Sealing and gap filling
- Cushioning between components
- General assembly
- Custom die-cut adhesive components
Compatible Materials
Depending on the surface condition and application requirements, 3M™ 4496 Black may be considered for bonding suitable combinations of:
- Metal
- Aluminum
- Painted metal
- Glass
- ABS
- PVC
- Acrylic
- Polycarbonate (PC)
- Plastic components
- Wood and engineered wood
- Decorative panels
- Other suitable substrates after application testing
For low-surface-energy plastics such as PE and PP, application testing is recommended because adhesion can vary according to substrate formulation, additives, surface treatment, and environmental conditions.
Industries
- Automotive
- Appliance
- Electronics
- Furniture
- Sign & Display
- Building & Construction
- HVAC
- Industrial Equipment
- Consumer Products
- General Manufacturing
- Component Assembly
Why Choose
3M™ 4496 Black Double Coated Polyethylene Foam Tape provides a practical PE foam tape solution for mounting, bonding, sealing, cushioning, and general assembly applications.
Its black PE foam construction is particularly suitable where a dark tape appearance is preferred. With Yousan’s professional converting capabilities, 3M™ 4496 can be supplied as standard rolls, narrow strips, adhesive pads, gaskets, and precision die-cut parts.
Yousan supports OEM and industrial customers with custom slitting, rewinding, laminating, and die-cutting according to application and assembly requirements.
Installation Guide
- Clean the surfaces: Remove dust, oil, grease, moisture, and other contaminants.
- Dry the surfaces: Ensure the substrates are completely dry before application.
- Check compatibility: Test the tape on the actual substrates and surface finishes.
- Apply the tape: Apply 3M™ 4496 evenly without excessive stretching.
- Apply pressure: Use a roller or suitable tool to apply firm, uniform pressure.
- Remove the liner: Carefully remove the release liner without contaminating the adhesive.
- Position the components: Align the mating surfaces before full contact.
- Apply pressure: Press the components together to establish good adhesive contact.
- Allow dwell time: Allow sufficient time for the adhesive bond to develop before applying significant loads.
Storage
Store 3M™ 4496 Black in its original packaging in a clean and dry environment.
Protect the tape from direct sunlight, excessive heat, moisture, dust, and contamination.
For specific storage temperature, relative humidity, shelf life, and recommended storage period, refer to the latest 3M™ 4496 technical documentation.
FAQ
Q1: What is 3M™ 4496 Black?
3M™ 4496 Black is a black double-coated polyethylene (PE) foam tape designed for mounting, bonding, sealing, cushioning, and general assembly applications.
Q2: Is 3M™ 4496 a double-sided foam tape?
Yes. The tape features a PE foam carrier with adhesive coating on both sides.
Q3: Is 3M™ 4496 Black a VHB™ tape?
No. 3M™ 4496 is a PE foam tape and should not be classified as a 3M™ VHB™ acrylic foam tape.
Q4: What is the difference between 3M™ 4496 Black and 3M™ 4492 Black?
Both are 3M™ PE foam tape products, but their construction and performance specifications may differ. Selection should be based on the latest technical data sheet and the actual application requirements rather than model number alone.
Q5: Can 3M™ 4496 Black be die-cut?
Yes. Yousan can convert the tape into strips, pads, gaskets, custom shapes, and precision die-cut adhesive components, subject to the specific tape configuration.
Q6: Can 3M™ 4496 bond plastic?
It may be suitable for various plastic substrates. However, adhesion depends on the plastic type, surface energy, additives, surface condition, and application environment. Testing is recommended before production.
Q7: Can 3M™ 4496 Black be used for sealing?
It can be considered for suitable sealing and gap-filling applications. The actual sealing performance depends on the joint design, compression, substrate, environmental exposure, and required service life.
Q8: Can Yousan provide custom-width 3M™ 4496 Black?
Yes. Yousan supports custom slitting, rewinding, laminating, and precision die-cutting for industrial customers.
Downloads
Available upon request:
- 3M 4496 Black PE Foam Tape Technical Data Sheet (TDS)
- Safety Data Sheet (SDS)
- Product Brochure
- Die-Cutting Capability Guide
Please contact our sales team if you require the latest technical documentation.
