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Composite Materials Die-Cutting Solutions

Tailored converting services for composite materials—designed for performance, precision, and production efficiency.

Composite Materials Die-Cutting

Provides advanced converting services for a wide variety of composite materials—including adhesive tapes, protective films, foam, fabric, and technical laminates. Our precision die-cutting, laminating, and slitting processes enable efficient production of custom parts for electronics, automotive, medical, and industrial applications.

Fully automated tape die-cutting equipment featuring servo-driven systems, vision alignment, and programmable control for complex, high-precision jobs.

High-precision die-cutting

Advanced die-cutting equipment supports ±0.1mm or even higher precision, ensuring part consistency and fitting performance, meeting high standards such as electronics and medical.

Equipped with advanced automation and servo controls, our machines deliver consistent, high-quality custom tape shapes with minimal waste.

Strong material compatibility

Can handle a variety of flexible materials, including tapes, foam, PET/PI films, conductive/thermal conductive materials, non-woven fabrics, shielding materials, etc., suitable for different application scenarios.

Designed for versatility, our die-cutting systems handle various materials including films, foams, and specialty adhesives with micron-level accuracy.

Multi-layer structure processing capabilities

Supports one-stop processing such as multi-layer composite, automatic lamination, back glue, and waste discharge, simplifying the customer assembly process and improving overall efficiency.

Integrated with slitting, laminating, and waste removal features, our equipment streamlines production and improves turnaround times.

Clean environment guarantee

With Class 100~Class 1000 clean room die-cutting capabilities, it is suitable for industries with extremely high cleanliness requirements, such as medical, display modules, semiconductors, etc.

Operating in cleanroom environments, our die-cutting machines meet the stringent quality standards required by electronics, medical, and automotive industries.

Fast proofing and flexible production

Quickly respond to customer customization needs, support from small batch proofing to large batch mass production, full process traceability management, and guaranteed delivery.

From thin films to heavy-duty tapes, our coating workshop adapts to diverse material requirements to deliver optimal product performance.

Applied in multiple industries

Widely serving high-end manufacturing fields such as consumer electronics, automobiles, new energy, medical equipment, optoelectronic displays, aerospace, etc.

What Is Composite Materials Converting

Composite materials converting refers to the process of transforming raw composite materials—such as adhesive tapes, films, foams, fabrics, and laminates—into precise shapes, parts, or components through specialized techniques like die-cutting, laminating, slitting cutting.

Why Composite Materials Converting Matters

The role of Composite Materials Converting is mainly reflected in processing raw composite materials into functional parts or structural parts that can be used in end products to meet the performance, shape and assembly requirements of specific industries. 

composite materials converting

1. Composite materials converting transforms bulk rolls or sheets into ready-to-use parts with specific sizes, shapes, or formats — making them directly applicable in manufacturing or assembly.

2. By leveraging processes like die-cutting, laminating, slitting, and layering, converters can tailor composite materials to match the exact needs of a product’s design, including contours, perforations, and adhesive patterns.

3. By combining multiple materials — for example, thermal + insulation or waterproof + breathable layers — converting helps create multi-functional solutions like thermal pads, EMI shielding gaskets, or battery insulators.

4. Converted components are often delivered in roll-to-roll or sheet-to-sheet formats, which support automated or efficient manual assembly, saving time, reducing labor costs, and improving consistency.

5. Composite converting is highly flexible, supporting both prototyping for R&D and large-scale mass production — acting as a critical bridge between raw material suppliers and end-product manufacturers.

Industries & Applications

Yousan tape products and die-cutting solutions are widely used in multiple high-standard industries, meeting the multi-functional needs of bonding, fixing, sealing, insulation, buffering, thermal conductivity, etc. in different fields.

These adhesive solutions enable microfluidic chip cover bonding, channel isolation, and reagent protection, and are commonly used in blood glucose meters, rapid test cards, and nucleic acid testing equipment.
Medical
Shielding tape is applied between control panels and electronic modules to minimize electromagnetic interference (EMI) and ensure signal integrity.
Electronics
Double-sided tape fixes trim, control panel, speaker, display Foam tape is used for sound absorption and shock absorption assembly such as roof lining, door panel, instrument panel.
Automotive
Tape Applications
Heat Shielding
Die-cutting tapes play a critical role in the performance, safety, and efficiency of electric vehicle (EV) battery systems. These precision-cut adhesive solutions are used for bonding, insulation, thermal management, cushioning, and EMI shielding within battery modules and packs.
EV Battery
Multi-Purpose Adhesive Tapes from Yousan for Every Industry
Building

Frequently Asked Questions

Find quick answers to common questions about our adhesive tapes, die-cutting services, and customized solutions. We’ve compiled the most frequently asked inquiries from our clients to help you get the information you need—fast and efficiently.

We work with a wide range of materials including double-sided tapes, conductive films, optical films, thermal interface materials, foam, PET/PI, and more. Custom material sourcing is also available.

Industries such as electronics, automotive, medical devices, consumer products, new energy, aerospace, and display technologies all benefit from precise, application-ready components.

MOQ varies depending on the complexity, material type, and order size. We offer flexible volumes—from prototyping to full production runs.

Yes, we operate ISO-certified cleanrooms (Class 100 to Class 1000) to meet the strict cleanliness standards required by medical, optical, and semiconductor industries.

Simply contact our team with your drawings, specifications, or material requirements. We’ll evaluate the design, recommend materials if needed, and provide a quote and prototype timeline.

Yes. Our application engineers can recommend suitable materials based on your product’s functional needs—such as adhesion, insulation, thermal management, EMI shielding, or optical clarity.

We accept most common CAD formats, including DXF, DWG, AI, and PDF. If needed, we can also assist with file conversion or drawing adjustments.

Let’s Connect with Yousan

Contact our team for one-on-one technical support and tailored adhesive tape solutions.

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