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With over 28 years of experience, expert team members, and state-of-the-art equipment, we can handle all of your die-cutting needs
Precision Die-Cutting
YouSan Technologies is a world-class flexible materials converter with over 28 years of diverse industry and performance materials experience. Our expert team has processed hundreds of different materials
High Accuracy & Consistency
Enables repeatable, micron-level cutting tolerances for complex shapes—essential for electronics, automotive, and medical applications.
Improved Efficiency
Die-cut parts arrive ready-to-use—reducing manual trimming, assembly time, and process steps.
Custom Shapes & Functional Layers
Supports complex multi-layer constructions with adhesive, foam, PET, release liners, and more.
Clean Edges & Debris-Free Processing
Ideal for cleanroom and dust-sensitive applications thanks to laser/rotary die-cutting options.
Material Waste Reduction
Optimized material usage through CAD design and tight-nest layouts during production.
Ready for Automation
Die-cut formats can be roll-fed or sheeted for integration into automated assembly lines.
What Is Precision Die-Cutting?
Precision tape die cutting is a process of cutting and processing tape materials using die cutting technology. Die cutting is the process of accurately cutting tape materials into the required shape and size by using a mold of a specific shape and a pressure device. This process is usually applied to tape products that require high precision and complex shapes, such as protective films for electronic devices, sealing tapes for automotive parts, adhesive materials for medical devices, etc.
Precision Die Cutting Benefits
• High material utilization, cost saving
• Improve product consistency and assembly efficiency
• Can achieve automated production line docking
• Flexible material and process combination (multi-layer, multi-functional structure)
When it comes to innovative precision die-cutting, our motto is “no limits”. We have spent 28 years building a range of professional precision cutting equipment to provide customers with a wide range of production solutions. We have a 60,000 square meter production space equipped with a variety of equipment from high-speed multi-station rotary machines, platen machines to CNC machine tools and non-die-cutting equipment (including water jet cutters and laser cutters).
Industries & Applications
As a vertically integrated custom die-cutting supplier, we have greater control over raw materials and production costs
Frequently Asked Questions
By leveraging our unique manufacturing processes, including precision die-cutting, we can create customized, innovative solutions designed to help our customers overcome a variety of product performance and process efficiency challenges.
Lead times vary by complexity and tooling requirements. For standard tapes and simple shapes, prototypes can typically be produced within 3–7 working days.
Most industrial tapes can be die-cut, including:
Double-sided tapes
Thermal interface tapes
Conductive/EMI shielding tapes
Foam tapes
PET/PI tapes
High-temperature and specialty adhesive tapes
Common methods include:
Rotary die-cutting – Fast, suitable for roll-to-roll production
Flatbed die-cutting – High force, suitable for thicker materials
Laser cutting – Burr-free, precise, for intricate or small features
Tolerances can be as tight as ±0.05mm depending on the material, shape complexity, and tooling.
Get in Touch with YouSan
Contact our team for one-on-one technical support and tailored solutions.